Surgical instrument having interlocking mechanism

ABSTRACT

A surgical instrument has an interlocking function and includes an end effector, an elongated portion and a handle portion. Two ends of the elongated portion are respectively connected to the end effector and the handle portion. The handle portion includes a handle housing, a rotatable knob arranged on a distal portion of the handle portion and operatively to be reciprocated along the longitudinal direction of the elongated portion, and a locking assembly including at least one slide member and a lockout gear. The slide member is arranged between the rotatable knob and the handle housing, and axially fixed with the rotatable knob so as to be reciprocated with the rotatable head for being operatively engaged with the slide member. The slide member is circumferentially fixed with the handle portion, and the lockout gear is rigidly mounted at a proximal portion of the elongated portion. The safety of the surgical instrument may be improved due to high structural stability and high stability between components.

RELATED APPLICATIONS

This application is a continuation of International ApplicationPCT/CN2016/105375, filed Nov. 10, 2016, the disclosure of which ishereby incorporated by reference in its entirety.

FIELD OF THE DISCLOSURE

The present invention relates to the field of medical instruments, andparticularly to a surgical instrument having an interlock mechanism.

BACKGROUND

Endoscopic surgical instruments provide a patient with minute surgicalwound and, good surgical effects, so it can greatly alleviate thepatient from surgical pains.

Typical surgical instrument includes an operating handle, an elongatedportion, and an end effector. The operating handle includes a stationaryhandle to be grasped by an operator, and the distal portion of theoperating handle (the portion of the operating handle closer to theoperator is referred to as a proximal portion, and the portion of theoperating handle farther from the operator is referred to as a distalportion) is connected with the end effector through the elongatedportion.

Currently, the surgical instrument is provided with three functionswhich are articulation, rotation and closing to thereby adjust anoperating angle and an operating position of the end effector. Forproviding implementing safety of the instrument during surgery, rotationof the instrument shall not be allowed during articulation thereof,articulation shall not be allowed during rotation, and neitherarticulation nor rotation shall be allowed after the instrument isclosed, so as to improve the operability of the surgical instrument,reducing surgical risks during surgery caused by improper operations.

The surgical instrument shall be provided with a set of lockingassemblies to interlock the surgical instrument among the three modesabove. However, typically the surgical instrument is generally locked ina damping manner, that is, the surgical instrument is locked using adamping force provided by a damping module so that the surgicalinstrument is locked in a certain functional mode.

However, for the surgical instrument to be locked by the lockingassemblies in damping manner, if a driving force of the surgicalinstrument is beyond a certain threshold, the damping force provided bythe damping module will be invalidated so that a risk may tend to occurduring surgeries caused by improper operations, degrading the safetyperformance of the surgical instrument.

SUMMARY

The invention provides a surgical instrument having an interlockmechanism, so that the surgical instrument can be operated stably,improving the safety performance of the surgical instrument.

In order to attain the object above, the invention provides thefollowing technical solutions.

A surgical instrument, including: an end effector, an elongated portion,and a handle portion, two ends of the elongated portion being connectedrespectively with the end effector and the handle portion, wherein thehandle portion includes: a handle housing; a rotatable knob arranged ona distal portion of the handle housing, operatively to be reciprocatedin a longitudinal direction of the elongated portion; and a lockingassembly including at least one slide member and a lockout gear, whereinthe slide member is arranged between the rotatable knob and the handlehousing, and axially fixed with the rotatable knob, so as to bereciprocated with the rotatable knob for being operatively engaged withthe lockout gear; and the slide member is circumferentially fixed withthe handle housing; and the lockout gear is rigidly mounted at aproximal portion of the elongated portion.

Preferably the handle portion further includes a rotatable sleevearranged on a distal portion of the handle portion, rigidly engaged withthe proximal portion of the elongated portion; and the rotatable knob isoperatively engaged with the rotatable sleeve.

Preferably the slide member is axially fixed in the rotatable knob, androtatable relative to the rotatable knob.

Preferably the rotatable knob further includes an annular slotconfigured to receive the slide member, allowing the slide member tomove circumferentially therein.

Preferably an elongated slot is arranged in the distal portion of thehandle housing of the handle portion to prevent the slide member frommoving circumferentially.

Preferably two, three, or four slide members are arranged on therotatable knob, being evenly spaced in the circumferential directionthereof.

Preferably the lockout gear is connected with the elongated portionthrough a keyway and a plurality of keys engaged within the keyway.

Preferably the rotatable sleeve and the rotatable knob include aplurality of teeth arranged thereon respectively, through which therotatable knob is operatively engaged with the rotatable sleeve.

Preferably the handle portion further includes an articulation mechanismthat is operatively engaged with the rotatable knob so as to actuate theend effector to articulate.

Preferably the articulation mechanism includes an articulation gearassembly, a driving screw, and a driving rod assembly; an output of thearticulation gear assembly is rigidly connected with the driving screw;the driving rod assembly is connected respectively with the drivingscrew and the end effector; and the rotatable knob is operativelyreciprocated in the longitudinal direction of the elongated portion toenable or disable the articulation gear assembly.

Preferably the articulation gear assembly is a planet gear train.

Preferably the handle portion further includes a handle and a closuretrigger; the closure trigger is pivotally mounted on the handle housing,and connected with a closure mechanism arranged in the handle housing,configured for actuating the elongated portion through the closuremechanism to reciprocate for opening or closing the end effector.

Preferably the handle portion further includes a closure lockoutassembly rigidly engaged with the closure mechanism, and when theclosure trigger is closed, the closure lockout assembly is operativelypushed distally by the closure mechanism.

Preferably the closure lockout assembly is arranged as a safety sheetarranged between the lockout gear and the articulation gear assembly,and as the safety sheet is moving distally, the safety sheet pushes thelockout gear to move distally; or as the safety sheet is movingdistally, the safety sheet pushes the lockout gear and the slide memberto move distally.

Preferably the safety sheet is structured integral to the articulationgear assembly.

Preferably the safety sheet is arranged as an annular sheet, the outerdiameter of which is greater than the outer diameter of the lockoutgear.

In order to attain the object above, the invention further provides thefollowing technical solutions.

A surgical instrument, including: an end effector, an elongated portion,and a handle portion, two ends of the elongated portion being connectedrespectively with the end effector and the handle portion, wherein thehandle portion includes: a handle housing; a rotatable knob arranged ona distal portion of the handle housing, operatively to be reciprocatedin a longitudinal direction of the elongated portion; and a lockingassembly including a slide member and a lockout gear, wherein the slidemember is arranged between the rotatable knob and the handle housing,and axially fixed with the rotatable knob, so as to be reciprocated withthe rotatable knob to be operatively engaged with the lockout gear; andthe slide member is circumferentially fixed with the elongated portion;and the lockout gear is fixedly mounted in the handle housing.

Preferably the slide member is fixedly sleeved circumferentially on aproximal portion of the elongated portion, and a flange is arranged on adistal portion of the slide member to be snap-fit engaged with therotatable knob.

Preferably a plurality of teeth are arranged on a proximal portion ofthe slide member, and as the slide member is moved to the proximal end,the slide member is operatively engaged with the lockout gear.

Preferably the lockout gear is fixedly arranged on the distal portion ofthe handle housing of the handle portion.

Preferably the handle portion further includes a rotatable sleevearranged on a distal portion thereof, and rigidly connected with theelongated portion, wherein the rotatable knob is operatively engagedwith the rotatable sleeve; and a plurality of teeth are arrangedrespectively on the rotatable sleeve and the rotatable knob, throughwhich the rotatable knob is operatively engaged with the rotatablesleeve.

Preferably the handle portion further includes an articulation mechanismoperatively engaged with the rotatable knob to actuate the end effectorto articulate.

Preferably the articulation mechanism includes an articulation gearassembly, a driving screw, and a driving rod assembly; an output of thearticulation gear assembly is rigidly connected with the driving screw;the driving rod assembly is connected respectively with the drivingscrew and the end effector; and the rotatable knob is operativelyreciprocated in the longitudinal direction of the elongated portion toenable or disable the articulation gear assembly.

Preferably the articulation gear assembly is a planet gear train.

Preferably the handle portion further includes a handle and a closuretrigger; the closure trigger is pivotally mounted on the handle housing,and connected with a closure mechanism arranged in the handle housing,actuating the elongated portion through the closure mechanism toreciprocate for opening or closing the end effector.

Preferably the handle portion further includes a closure lockoutassembly rigidly engaged with the closure mechanism, and when theclosure trigger is closed, the closure lockout assembly is operativelypushed distally by the closure mechanism.

Preferably the closure lockout assembly includes a plurality of closurelockout teeth arranged on the elongated portion, proximal to the slidemember.

Preferably the closure lockout teeth are aligned with a plurality ofteeth arranged on the proximal portion of the slide member.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to make the technical solutions according to the embodiments ofthe invention more apparent, the drawings to which reference is to bemade in the description of the embodiments will be introduced below inbrief, and apparently the drawings to be described below illustrate onlysome embodiments of the invention, and based upon the drawings here,other drawings will occur to those ordinarily skilled in the art withoutany inventive effort.

FIG. 1 is a schematic structural diagram of a surgical instrumentaccording to an embodiment of the invention.

FIG. 2 is a schematic structural diagram of the surgical instrument at arotation position according to the embodiment of the invention.

FIG. 3 is a schematic structural diagram of the surgical instrument atan articulation position according to the embodiment of the invention.

FIG. 4 is a schematic structural diagram of engagement between a drivingscrew and a driving rod assembly in the surgical instrument according tothe embodiment of the invention.

FIG. 5 is a schematic structural diagram of engagement between anarticulation gear assembly and the driving screw in the surgicalinstrument according to the embodiment of the invention.

FIG. 6 is a schematic structural diagram of slide member of the surgicalinstrument according to the embodiment of the invention.

FIG. 7 is a schematic structural diagram of engagement between a slidemember and a rotatable knob in the structure as illustrate in FIG. 2.

FIG. 8 is a schematic structural diagram of engagement between a slidemember and a handle housing in the structure as illustrate in FIG. 2.

FIG. 9 is a schematic structural diagram of a part of a closuremechanism of the surgical instrument according to the embodiment of theinvention.

FIG. 10 is a schematic structural diagram of the closure mechanism ofthe surgical instrument according to the embodiment of the invention.

FIG. 11 is a schematic structural diagram of the closure mechanism ofthe surgical instrument according to the embodiment of the invention.

FIG. 12 is a schematic structural diagram of the closure lockoutassembly in the surgical instrument according to the embodiment of theinvention.

FIG. 13 is a schematic structural diagram of a handle portion of asurgical instrument according to another embodiment of the invention.

FIG. 14 is a schematic structural diagram of the handle portion in thesurgical instrument in a decomposition view according to the otherembodiment of the invention.

FIG. 15 is a schematic structural diagram of engagement between a slidemember and a rotatable knob in the structure as illustrated in FIG. 14.

FIG. 16 is a schematic structural diagram of a slide member in thesurgical instrument according to the other embodiment of the invention.

FIG. 17 is a schematic structural diagram of a slide member and aclosure lockout assembly in the surgical instrument according to theother embodiment of the invention.

FIG. 18 is a schematic structural diagram after the surgical instrumentis closed at a rotation position according to the other embodiment ofthe invention.

FIG. 19 is a schematic structural diagram after the surgical instrumentis closed at an articulation position according to the other embodimentof the invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

The technical solutions according to the embodiments of the inventionwill be described below clearly with reference to the drawings in theembodiments of the invention, and apparently the embodiments to bedescribed below are only a part but not all of the embodiments of theinvention. Based upon the embodiments here of the invention, all theother embodiments which can occur to those ordinarily skilled in the artwithout any inventive effort shall fall into the scope of the invention.

In the respective embodiments of the invention, the term “distal” refersto the portion of the surgical instrument that is farther from theoperator, and the term “proximal” refers to the portion of the surgicalinstrument that is closer to the operator.

It is provided in one embodiment of the invention a surgical instrumenthaving an interlock mechanism, particularly as shown in FIG. 1, thesurgical instrument 50 of the embodiment of the invention includes anend effector 10, an elongated portion 20, and a handle portion 30, wherea proximal end 201 of the elongated portion 20 is in connection with thehandle portion 30, and a distal end 202 thereof is connection with theend effector 10. The end effector 10 includes an anvil assembly 110 anda cartridge assembly 120, and the anvil assembly 110 is pivotallymounted on the cartridge assembly 120; The handle portion 30 includes ahandle housing 301, a handle 302, a closure trigger 303, and a firingtrigger 304, where the closure trigger 303 is adapted to drive the anvilassembly 110 through a closure mechanism to pivot relative to thecartridge assembly 120 so as to thereby close or open the end effector10 (as detailed below); and after the end effector 10 is closed, thefiring trigger 304 is adapted to fire a plurality of staples arranged inthe cartridge assembly 120 for stapling tissue. The surgical instrumentaccording to any one of the embodiments of the invention is providedwith functions of articulation and rotation, i.e. the end effector 10can be performed to rotate and/or articulate based on the position ofthe target tissue during surgery, such that the end effector 10 can beadjusted to get a better position to clamp the tissue for cutting andstapling, or other operations. Implementations of the surgicalinstrument according to the embodiments of the invention for performingrotation and/or articulation will be described below in details withreference to the drawings.

It shall be noted that the surgical instrument according to any one ofthe embodiments of the invention will not be limited to the linear cutstapler as described in the specification, more specifically, the endeffector 10 of the surgical instrument according to any one of theembodiments of the invention will not be limited to the structure of thelinear cut stapler as described above, e.g., the anvil assembly 110 andthe cartridge assembly 120. Moreover the end effector 10 of the surgicalinstrument according to any one of the embodiments of the invention canalternatively be configured to perform other surgical operations, e.g.,a forceps, a scissor, jaw members of an electrosurgical surgicalinstrument, etc.

Rotation Mechanism

As illustrated in FIG. 1, the surgical instrument 50 according to theembodiment of the invention includes a rotation mechanism, andparticularly, the rotation mechanism includes a rotatable sleeve 310arranged on the distal portion of the handle housing 301, and the distalportion thereof is circumferentially fixed with the proximal portion ofan elongated body housing 200 of the elongated portion 20. Rotating therotatable sleeve 310, the elongated body housing 200 and the endeffector 10 that coupled with the distal end of the elongated bodyhousing 200 can be actuated to rotate accordingly, performing therotation function of the surgical instrument 50 according to theembodiment. Preferably the rotatable sleeve 310 is rigidly connectedwith the elongated body housing 200, for example, the rotatable sleeve310 can be fixed with the elongated body housing 200 in any feasiblerigid connection manner, e.g., in a snap-fit manner.

Articulation Mechanism

Referring to FIG. 1 to FIG. 4, the surgical instrument 50 according toany one of the embodiments of the invention further includes a rotatableknob 350 arranged on the handle housing 301, and an articulationmechanism, operatively to be engaged with the rotatable knob 350,adapted to articulate the end effector 10. Particularly the articulationmechanism includes an articulation gear assembly 360, a driving screw320 connected with the articulation gear assembly 360, and a driving rodassembly 330 arranged in the elongated body housing 200, which isconnected respectively with the driving screw 320 and the end effector10. Rotating the rotatable knob 350, the articulation gear assembly 360can be actuated accordingly so as to articulate the end effector 10.

Particularly, in an implementation of the articulation mechanism in thesurgical instrument 50 according to any one of the embodiments of theinvention, as illustrated in FIG. 4, two thread sections with opposingrotation directions are arranged on the driving screw 320, for example,a first thread section 3201 and a second thread section 3202 arearranged on the driving screw 320, where the rotation direction of thefirst thread section 3201 is opposite to that of the second threadsection 3202. The driving rod assembly 330 includes a first driving rod331 a and a second driving rod 331 b, where the first driving rod 331 ais engaged with the first thread section 3201 through a first pin 332 a,and the second driving rod 331 b is engaged with the second threadsection 3202 through a second pin 332 b; or vice versa. In operation,the driving screw 320 can be rotated to actuate the first driving rod331 a and the second driving rod 331 b to move in opposed directions tothereby actuate the end effector 10 arranged on the distal end thereofto articulate.

Preferably, in the embodiment above, the articulation gear assembly 360is configured as a planet gear train to perform transmission. Asillustrated in FIG. 5, for example, the articulation gear assembly 360includes a sun gear 361, a plurality of planet gears 362, an annulargear 363, and a carrier 364. Preferably in this embodiment, three planetgears 362 are set, and the annular gear 363 is fixed in the rotatableknob 350. More specifically, the annular gear 363 is axially fixed withthe rotatable knob 350, and is operatively to rotate together withrotation of the rotatable knob 350. Furthermore the sun gear 361 isrigidly connected with the proximal end of the driving screw 320, andthe carrier 364 is fixed in the handle housing 301. Rotation of theannular gear 363 may actuate the sun gear 361 to rotate, and since thesun gear 361 is rigidly connected with the proximal end of the drivingscrew 320, the driving screw 320 is rotated as well with the rotation ofthe sun gear 361, so that the first driving rod 331 a and the seconddriving rod 331 b are actuated to move in opposed directions to therebyarticulate the end effector 10.

It shall be noted that articulation of the end effector 10 of thesurgical instrument 50 will not be limited to the manners disclosed inthe above mentioned embodiments of the invention, which canalternatively be performed in other manners. For example, Chinese patentapplication (with publication no. CN105433983A), entitled with“Articulation mechanism for a surgical instrument, and surgicalinstrument having the same” discloses another implementation forarticulation of the end effector 10, which is hereby incorporated byreference in its entirety.

In order to switch the surgical instrument according to any one of theembodiments of the invention between rotation and articulation, and toprevent the surgical instrument from articulating during rotating, orfrom rotating during articulating, furthermore, a plurality of teeth 311are arranged on the proximal portion of the rotatable sleeve 310, asillustrated in FIG. 2, the rotatable knob 350 can be operativelyreciprocated in the longitudinal direction of the elongated portion 20.Correspondingly, a plurality of teeth 351 are arranged on the inner wallof the distal portion of the rotatable knob 350 (as illustrated in FIG.7), configured to be engaged with the teeth 311 on the proximal portionof the rotatable sleeve 310. As illustrated in FIG. 2, when therotatable knob 350 is located at its distal position, the teeth 351 onthe distal portion of the rotatable knob 350 are meshed with the teeth311 on the proximal portion of the rotatable sleeve 310, such that therotatable sleeve 310 can be rotated as rotation of the rotatable knob350 to thereby actuate the end effector 10 to rotate. The distalposition where the rotatable knob 350 is located is also referred to asa rotation position. As illustrated in FIG. 3, when the rotatable knob350 is located at the proximal position thereof, the teeth 351 on thedistal portion of the rotatable knob 350 are disengaged from the teeth311 on the proximal portion of the rotatable sleeve 310. Since theannular gear 363 of the articulation gear assembly 360 is fixedlymounted in the rotatable knob 350, as the rotatable knob 350 is moved tothe proximal position thereof, the annular gear 363 is moved proximatelytherewith, so as to be engaged with the plurality of planet gears 362 ofthe articulation gear assembly 360. Rotating the rotatable knob 350, theannular gear 363 of the articulation gear assembly 360 is actuated torotate therewith so as to articulate the end effector 10. The proximalposition of where the rotatable knob 350 is located is also referred toas an articulation position.

As can be apparent from the description above, when the rotatable knob350 is located at the proximal position thereof, i.e., the articulationposition, the teeth 351 on the distal portion of the rotatable knob 350are disengaged from the teeth 311 on the proximal portion of therotatable sleeve 310, so that rotation of the rotatable knob 350 canonly actuate the end effector 10 to articulate rather than rotating.However, during surgeries, improper operations may cause some problems,for example, when the rotatable knob 350 is positioned at thearticulation position for performing an articulating operation, theoperator may accidently touch the rotatable sleeve 310 or the elongatedportion 20 which may further actuate the end effector 10 to rotate.Based on the embodiment above of the invention, furthermore, asillustrated in FIG. 2 or FIG. 3, the surgical instrument 50 furtherincludes a locking assembly 370 arranged in the rotatable knob 360,including at least one slide member 371 and a lockout gear 372, wherethe slide member 371 is arranged between the rotatable knob 350 and thedistal end of the handle housing 301. Particularly as illustrated inFIG. 6, the slide member 371 is substantially designed as a T-shapedmember, including a wing section 3711 and a cooperating section 3712. Aplurality of transverse teeth 3713 are arranged on the bottom of thecooperating section 3712. Correspondingly as illustrated in FIG. 8, anelongated slot 3011 extending in the direction of the axis A is arrangedon the distal portion of the handle housing 301, adapted to receive thecooperating section 3712 of the slide member 371 therein. Due to theelongated slot 301, the slide member 371 can only move axially(longitudinally) with respect to the handle housing 301, but biasedcircumferentially, that is, the slide member 371 can only slid in theelongated slot 3011 of the handle housing 301. Furthermore, an annularslot 352 configured to receive the wing section 3711 of the slide member371 is arranged inside the rotatable knob 350, and for example, asillustrated in FIG. 7, the axial length of the annular slot 352 is equalto or slightly greater than that of the wing section 3711 of the slidemember 371. The slide member 371 is axially biased in position by theannular slot 352 so that the slide member 371 cannot move axially(longitudinally) relative to the rotatable knob 350, that is, the slidemember 371 moves together with the rotatable knob 350 proximately ordistally.

The lockout gear 372 are sleeved on the proximal portion of theelongated body housing 200, and for example, the lockout gear 372 can beengaged with the elongated body housing 200 through a keyway and keysembedded therein. As illustrated in FIG. 2, FIG. 3, and FIG. 9, thelockout gear 372 is fixed with the elongated body housing 200, and aplurality of teeth are arranged on the lockout gear 372, configured tobe engaged with the transverse teeth 3713 on the cooperating section3712 of the slide member 371. In operation, when the rotatable knob 350is located at the articulation position, as illustrated in FIG. 3, thetransverse teeth 3713 of the slide member 371 are meshed with thelockout gear 372. Thus, during the rotation of the rotatable knob 350,the slide member 371 is fixed circumferentially in the elongated slot3011 of the handle housing 301, which means it cannot be rotatedtogether with the rotatable knob 350, and the lockout gear 372 meshedtherewith cannot be rotated either, so that rotation of the end effectoris not allowed while articulation operation is being performed.

Correspondingly, when the rotatable knob 350 moves distally, located atthe rotation position, as illustrated in FIG. 2, the slide member 371axially biased in position by the annular slot 352 of the rotatable knob350 can move as the rotatable knob 350 is moving, that is, the slidemember 371 moves distally together with the rotatable knob 350, so as tobe disengaged from the lockout gear 372. Thus, rotation of the rotatableknob 350 actuates the rotatable sleeve 310 and the elongated portion 20to rotate, and further actuates the end effector 10 to rotate.

In an alternative embodiment, further to the embodiment above, thelocking assembly 370 of the surgical instrument 50 includes a pluralityof slide members 371. Preferably, the plurality of slide members 371 arearranged on the distal portion of the handle housing 301, evenly spacedin circumferential direction thereof; and correspondingly a plurality ofelongated slots 3011 are arranged on the distal portion of the handlehousing 301, adapted to receive the corresponding slide members 371respectively. Preferably, two slide members 371 are set, and twocorresponding elongated slots 3011 are arranged on the distal portion ofthe handle housing 301.

Closure Mechanism

Referring to FIG. 10, the surgical instrument 50 according to theembodiment of the invention further includes a closure mechanism, wherethe closure mechanism includes a closure trigger 303, a transmissionassembly 380 connected with the proximal end of the elongated bodyhousing 200, and a linkage assembly 305, where a proximal end of thelinkage assembly 305 is pivotally connected with the closure trigger303, and a distal end thereof is pivotally connected with thetransmission assembly 380. In order to further improve transmissionstability, preferably the linkage assembly 305 includes a first link anda second link arranged in parallel to each other (not illustrated),which are pivotally connected respectively with ends of two sides of theclosure trigger 303 (in the direction as illustrated in FIG. 10), andtwo sides of the proximal portion of the transmission assembly 380.

The distal portion of the transmission assembly 380 can be connectedwith the proximal portion of the elongated body housing 200 in variousmanners. For example, as illustrated in FIG. 10, the transmissionassembly 380 preferably includes a connecting section 381 pivotallyconnected with the linkage assembly 305, and a connecting plate 382rigidly connected with the distal end of the connecting section 381, andthe distal end of the connecting section 381 is rigidly connected withthe proximal end of the elongated body housing 200. Preferably, in orderto provide more stable and reliable transmission of the transmissionassembly 380, a plurality of connecting plates 382 can be provided, andfor example, two connecting plates 382 a and 382 b can be arranged (asillustrated in FIG. 9).

In order to facilitate rigid engagement between the distal end of thetransmission assembly 380 and the proximal end of the elongated bodyhousing 201, alternatively as illustrated in FIG. 11, it is preferred apush plate assembly including a push plate 383 and a plurality of pushrods 384 is further arranged between the articulation gear assembly 360and the connecting plate 382. The distal end of the connecting plate 382is rigidly connected with the push plate 383, and a plurality ofthrough-holes 364 are arranged on the articulation gear assembly 360,through which the push rods 384 can pass, as illustrated in FIG. 9 andFIG. 12, so that the push rods 384 can pass through the articulationgear assembly 360 so as to be engaged with the elongated body housing200, or to be rigidly connected with the lockout gear 372. Since thelockout gear 372 is fixed with the proximal portion of the elongatedbody housing 200, the transmission assembly 380 is rigidly connectedwith the elongated body housing 201 as well.

During the operation, closing the closure trigger 303, the closuretrigger 303 pivots counter-clockwise about the pivot thereof to therebypush the transmission assembly 380 through the linkage assembly 305 tothe distal end thereof, and to further push the elongated body housing200 to the distal end thereof so as to close the end effector 10.

It shall be noted that an implementation of the transmission assembly380 can include but will not be limited to the implementation accordingto the embodiment above, but can alternatively be an implementation ascommonly applied by those skilled in the art in the field of mechanics.For example, the connecting plate 382 of the transmission assembly 380can alternatively be structured as a sleeve, a push bar, etc.

In order to further improve the safety of implementation of a surgicalinstrument, avoiding improper operations to the surgical instrument,further to the embodiments above, the surgical instrument 50 accordingto any one of the embodiments of the invention further includes aclosure lockout assembly, configured to prevent the end effector 10 frombeing articulated and/or rotated after the end effector 10 of thesurgical instrument 50 is closed. Particularly as illustrated in FIG.12, a safety sheet 390 is further arranged between the lockout gear 372and the articulation gear assembly 360, and preferably the safety sheet390 is arranged as an annular sheet, where the proximal side of theannular sheet is fixed with the distal end of the push rod 383 of thetransmission assembly 380 of the closure mechanism, thus while a closingoperation is being performed, the transmission assembly 380 of theclosure mechanism moves distally, pushing the safety sheet 390 to movedistally therewith to further push the lockout gear 372 distally.Preferably, the outer diameter of the safety sheet 390 is slightlygreater than the outer diameter of the lockout gear 372.

During operation, when the surgical instrument 50 is positioned at therotation position, i.e. the rotatable knob 310 is positioned at thedistal end thereof, and the end effector 10 is opened, where the slidemember 371 is disengaged from the lockout gear 372, such that rotationof the end effector 10 is allowed. After the closure trigger 303 isclosed, the transmission assembly 380 of the closure mechanism movesdistally, actuating the safety sheet 390 to the distal end thereof, soas to push the lockout gear 372 distally therewith, and further to beengaged with the slide member 371, so that the surgical instrument 50according to any one of the embodiments of the invention is not allowedto be rotated when the end effector 10 is closed.

Furthermore, when the surgical instrument 50 is positioned at thearticulation position, that is, the rotatable knob 350 is at the distalend thereof, and the end effector 10 is opened, where the slide member371 is engaged with the lockout gear 372, and the annular gear 363 ofthe articulation gear assembly 360 is engaged with the planet gear 362,so articulation of the end effector 10 is allowed. After closing theclosure trigger 303, the transmission assembly 380 of the closuremechanism moves distally, actuating the safety sheet 390 to the distalend thereof. Since the outer diameter of the safety sheet 390 isslightly greater than the outer diameter of the lockout gear 372, andthe lockout gear 372 can be pushed by the safety sheet 390 distallytogether with the slide member 371. Since the slide member 371 isaxially fixed with the rotatable knob 310, as the slide member 371 ismoving distally, it can actuate the rotatable knob 310 to the distal endthereof therewith, so that the annular gear 363 of the articulation gearassembly 360 is disengaged from the planet gear 362. Thus, thearticulating operation function is disabled, so that articulation of thesurgical instrument 50 according to any one of the embodiments of theinvention is not allowed when the end effector 10 is closed.

In an alternative embodiment, the safety sheet 390 is structuredintegral to the lockout gear 372.

As an alternative embodiment, FIG. 13 illustrates an alternative of thesurgical instrument 50 according to the embodiments above. Asillustrated in FIG. 13, the surgical instrument 50A includes a rotatableknob 450, and a rotatable sleeve 410 arranged in the rotatable knob 450,where the rotatable sleeve 410 is rigidly connected with the elongatedbody housing 200 of the elongated portion 20, and the rotatable knob 450can be operatively reciprocated relative to the elongated portion 20 inthe longitudinal direction thereof. In order to facilitate assembling,preferably a head 453 of the rotatable knob 450 and the body of therotatable knob are designed as two parts. A plurality of teeth 411 arearranged on the proximal portion of the rotatable sleeve 410, and aplurality of teeth 451 are correspondingly arranged on the inner wall ofthe rotatable knob 450, adapted to be engaged with the teeth 411 on theproximal portion of the rotatable sleeve 410. Particularly, when therotatable knob 450 is positioned at the distal end thereof, i.e., arotation position, the teeth 451 of the rotatable knob 450 are meshedwith the teeth 411 of the rotatable sleeve 410, such that during therotation of the rotatable knob 450, the rotatable sleeve 410 rotatestherewith, actuating the elongated portion 20 and the end effector 10 torotate. The surgical instrument 50A according to this embodimentincludes the articulation mechanism of the surgical instrument 50disclosed in the embodiment above, so explanation of how to articulatethe instrument will be omitted here. When the rotatable knob 450 ispositioned at the proximal end thereof, i.e., an articulation position,the teeth 451 of the rotatable knob 450 are disengaged from the teeth411 of the rotatable sleeve 410. Since the annular gear of thearticulation gear assembly (not illustrated) is fixedly mounted in therotatable knob 450, as the rotatable knob 450 is moved to the proximalend thereof, the annular gear is moved proximately therewith, so as tobe engaged with the plurality of planet gears of the articulation gearassembly. Rotating the rotatable knob 450, the annular gear of thearticulation gear assembly is actuated to rotate therewith, to therebyarticulate the end effector 10. Further to the embodiment above,referring to FIG. 13 and FIG. 14, the surgical instrument 50A furtherincludes a locking assembly 470, arranged in the rotatable knob 450,including a slide member 471 and a lockout gear 472, where the slidemember 471 is sleeved on the elongated body housing 200 of the elongatedportion 20, and the lockout gear 472 is arranged on the distal portionof the handle housing 401. As illustrated in FIG. 15, a flange 4711 isarranged on the distal portion of the slide member 471, adapted to besnap-fit engaged with the distal end of the rotatable knob 450, that is,the flange 4711 is axially fixed with the rotatable knob 450 in snap-fitmanner, circumferentially rotatable with respect to the rotatable knob450. In addition, the slide member 471 can alternatively be axiallyfixed with the rotatable knob 450 in various common manners, e.g., usinga slider and sliding slot.

As illustrated in FIG. 13 to FIG. 17, the slide member 471 furtherincludes an annular portion 4712 extending from the flange 4711 to theproximal end thereof, and at least one positioning slot 4713 is arrangedon the annular portion 4712; and correspondingly at least one elongatedslot 203 is arranged on the elongated body housing 200, and at least oneprotrusion 412 is arranged on the inside of the rotatable sleeve 410, sothat the protrusion 412 of the rotatable sleeve 410 runs through thepositioning slot 4713 of the slide member 471, and the elongated slot203 of the elongated body housing 200, and thus the slide member 471,the elongated body housing 200, and the rotatable sleeve 410 can axiallymove relative to each other while being biased circumferentially.Furthermore the slide member 471 further includes a plurality of teeth4713, extending from the annular portion 4712 to the proximal endthereof, adapted to be engaged with the lockout gear 472 on the distalportion of the handle housing 401.

Particularly when the rotatable knob 450 is positioned at the rotationposition, the slide member 471 together with the rotatable knob 450 arepositioned at the distal end, where the teeth 4713 on the proximalportion of the slide member 471 are disengaged from the lockout gear472, so that rotation of the rotatable knob 450 actuates the rotatablesleeve 410, the elongated portion 20 and the end effector 10 to rotatetherewith, so as to actuate the annular gear 463 to be disengaged fromthe planet gear 462, disabling articulation of the instrument. When therotatable knob 450 moved proximately to so as to be positioned at thearticulation position, the slide member 471 is actuated by the rotatableknob 450 to the proximal end thereof, so that the teeth 4713 of theslide member 471 are engaged with the lockout gear 472, and thus as therotatable knob 450 is rotating, the slide member 471 is biasedcircumferentially, and thus cannot be rotated together with therotatable knob 450, thus rotation is not allowed while performing anarticulating operation.

Furthermore, it is provided in the embodiment the surgical instrument50A includes the closure mechanism of the surgical instrument 50disclosed in the above embodiments for closing or opening the endeffector 10. The closure lockout assembly includes a plurality ofclosure lockout teeth 490 arranged on the elongated body housing 200.Particularly, as illustrated in FIG. 17, a plurality of closure lockoutteeth 490 are arranged between the proximal portion of the elongatedbody housing 200, and the slide member 471, and distal ends thereof arealigned with the proximal ends of the teeth 4713 of the slide member471.

During operation, when the surgical instrument 50A is positioned at therotation position, that is, the rotatable knob 450 is positioned at thedistal end thereof, as well as the end effector 10 is open, where theslide member 471 is disengaged with the lockout gear 472, and rotationof the end effector 10 is allowed. After the closure trigger 303 isclosed, the closure mechanism 380 moves distally, pushing the elongatedbody housing 200 of the elongated portion 20 distally, and the closurelockout teeth 490 arranged on the elongated body housing 200 movedistally therewith, so that the surgical instrument 50A according tothis embodiment cannot perform any rotation operation when the endeffector 10 is closed as illustrated in FIG. 18.

When the surgical instrument 50A is positioned at the articulationposition, that is, the rotatable knob 450 is positioned at the proximalend thereof, as well as the end effector 10 is open, where the slidemember 471 is engaged with the lockout gear 472, and the annular gear463 of the articulation gear assembly 460 is engaged with the planetgear 462, and articulation of the end effector 10 is allowed. After theclosure trigger 303 is closed, the closure mechanism moves distally,actuating the elongated body housing 200 of the elongated portion 20 tomove distally. Since the closure lockout teeth 490 arranged on theelongated body housing 200 are aligned with the teeth 4713 of the slidemember 471, as the closure lockout teeth 490 are moving distallytogether with the elongated body housing 200, the slide member 471 ispushed distally so as to actuate the rotatable knob 450 to the distalend, so that the annular gear 463 is disengaged from the planet gear462, and the closure lockout teeth 490 are engaged with the lockout gear472 as well. As illustrated in FIG. 19, neither articulation norrotation of the surgical instrument 500 according to this embodiment isallowed when the end effector 10 is closed.

It shall be noted that the numbers of teeth of the slide member 471, thelockout gear 472, and the closure lockout tooth 490 in the surgicalinstrument 50A according to the embodiment of the invention will not belimited to any particular numbers as long as they can be engaged witheach other as described in the embodiment above.

In the locking assembly above, the respective components aretransmission-connected and engaged with each other in a mechanicalmanner, so as to provide stable engagements.

Those skilled in the art can make various modifications and variationsto the invention without departing from the spirit and scope of thisdisclosure. Thus the invention is also intended to encompass thesemodifications and variations thereto so long as the modifications andvariations come into the scope of the claims appended to the inventionand their equivalents.

1. A surgical instrument, comprising: an end effector, an elongatedportion, and a handle portion, two ends of the elongated portion beingconnected respectively with the end effector and the handle portion,wherein the handle portion comprises: a handle housing; a rotatable knobarranged on a distal portion of the handle housing, operatively to bereciprocated in a longitudinal direction of the elongated portion; and alocking assembly comprising at least one slide member and a lockoutgear, wherein the slide member is arranged between the rotatable knoband the handle housing, and axially fixed with the rotatable knob, so asto be reciprocated with the rotatable knob for being operatively engagedwith the lockout gear; and the slide member is circumferentially fixedwith the handle housing; and the lockout gear is rigidly mounted at aproximal portion of the elongated portion.
 2. The surgical instrumentaccording to claim 1, wherein the handle portion further comprises arotatable sleeve arranged on a distal portion of the handle portion,rigidly engaged with the proximal portion of the elongated portion; andthe rotatable knob is operatively engaged with the rotatable sleeve. 3.The surgical instrument according to claim 1, wherein the slide memberis axially fixed in the rotatable knob, and rotatable relative to therotatable knob.
 4. The surgical instrument according to claim 3, whereinthe rotatable knob further comprises an annular slot configured toreceive the slide member, allowing the slide member to movecircumferentially therein.
 5. The surgical instrument according to claim3, wherein an elongated slot is arranged in the distal portion of thehandle housing of the handle portion to prevent the slide member frommoving circumferentially.
 6. The surgical instrument according to claim1, wherein the lockout gear is connected with the elongated portionthrough a keyway and a plurality of keys engaged within the keyway. 7.The surgical instrument according to claim 2, wherein the rotatablesleeve and the rotatable knob comprise a plurality of teeth arrangedthereon respectively, through which the rotatable knob is operativelyengaged with the rotatable sleeve.
 8. The surgical instrument accordingto claim 1, wherein the handle portion further comprises an articulationmechanism that is operatively engaged with the rotatable knob so as toactuate the end effector to articulate.
 9. The surgical instrumentaccording to claim 8, wherein the articulation mechanism comprises anarticulation gear assembly, a driving screw, and a driving rod assembly;an output of the articulation gear assembly is rigidly connected withthe driving screw; the driving rod assembly is connected respectivelywith the driving screw and the end effector; and the rotatable knob isoperatively reciprocated in the longitudinal direction of the elongatedportion to enable or disable the articulation gear assembly.
 10. Thesurgical instrument according to claim 9, wherein the articulation gearassembly is a planet gear train.
 11. The surgical instrument accordingto claim 1, wherein the handle portion further comprises a handle and aclosure trigger; the closure trigger is pivotally mounted on the handlehousing, and connected with a closure mechanism arranged in the handlehousing, configured for actuating the elongated portion through theclosure mechanism to reciprocate for opening or closing the endeffector.
 12. The surgical instrument according to claim 11, wherein thehandle portion further comprises a closure lockout assembly rigidlyengaged with the closure mechanism, and when the closure trigger isclosed, the closure lockout assembly is operatively pushed distally bythe closure mechanism.
 13. The surgical instrument according to claim12, wherein the closure lockout assembly is arranged as a safety sheetarranged between the lockout gear and the articulation gear assembly,and as the safety sheet is moving distally, the safety sheet pushes thelockout gear to move distally; or as the safety sheet is movingdistally, the safety sheet pushes the lockout gear and the slide memberto move distally.
 14. A surgical instrument, comprising: an endeffector, an elongated portion, and a handle portion, two ends of theelongated portion being connected respectively with the end effector andthe handle portion, wherein the handle portion comprises: a handlehousing; a rotatable knob arranged on a distal portion of the handlehousing, operatively to be reciprocated in a longitudinal direction ofthe elongated portion; and a locking assembly comprising a slide memberand a lockout gear, wherein the slide member is arranged between therotatable knob and the handle housing, and axially fixed with therotatable knob, so as to be reciprocated with the rotatable knob to beoperatively engaged with the lockout gear; and the slide member iscircumferentially fixed with the elongated portion; and the lockout gearis fixedly mounted in the handle housing.
 15. The surgical instrumentaccording to claim 14, wherein the slide member is fixedly sleevedcircumferentially on a proximal portion of the elongated portion, and aflange is arranged on a distal portion of the slide member to besnap-fit engaged with the rotatable knob.
 16. The surgical instrumentaccording to claim 15, wherein a plurality of teeth are arranged on aproximal portion of the slide member, and as the slide member is movedto the proximal end, the slide member is operatively engaged with thelockout gear.
 17. The surgical instrument according to claim 14, whereinthe lockout gear is fixedly arranged on the distal portion of the handlehousing of the handle portion.
 18. The surgical instrument according toclaim 14, wherein the handle portion further comprises a rotatablesleeve arranged on a distal portion thereof, and rigidly connected withthe elongated portion, wherein the rotatable knob is operatively engagedwith the rotatable sleeve; and a plurality of teeth are arrangedrespectively on the rotatable sleeve and the rotatable knob, throughwhich the rotatable knob is operatively engaged with the rotatablesleeve.
 19. The surgical instrument according to claim 14, wherein thehandle portion further comprises an articulation mechanism operativelyengaged with the rotatable knob to actuate the end effector toarticulate.
 20. The surgical instrument according to claim 14, whereinthe handle portion further comprises a handle and a closure trigger; theclosure trigger is pivotally mounted on the handle housing, andconnected with a closure mechanism arranged in the handle housing,actuating the elongated portion through the closure mechanism toreciprocate for opening or closing the end effector.